Injector swap issues/ idle

E28 technical advice asked and given! Troubleshooting, modifications and more.
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FastFiver
Posts: 1716
Joined: Feb 12, 2006
Location: The murder mitten

Post by FastFiver »

After switching to my 400 mi old 4-port mustang injectors, I am having some issues with drivability. There is a slight hesitation upon any throttle input, and idle is a bit rough. It is quite evident on acceleration say from 5 mph in 3rd. There is that sound of a slight miss on one cylinder. The problem has gotten better, once I replaced a few of the o-rings I crimped on the initial installation. I really am getting tired of tearing the install down and re-doing it, but my car did run perfect before the swap, and I can't stand this lack of smoothness and power. There weren't any vacuum leaks before the installation that I was aware of. I used the stock ford O-rings for the install as they are essentially brand new. What can I do to check for vacuum leaks from the injectors? I thought of spraying water on the manifold where the injector seats, but I'm not sure what that will show me. Anybody have this problem on an injector swap?
Guest

Post by Guest »

Spray WD-40, the aerosol based stuff around each suspected vacuum leak. If the engine speed increases you've found a vacuum leak.

About o-rings, you should replace them with new o-rings when you install new injectors. I'd almost be willing to wager you didn't lubricate the o-rings before you installed them. IMO< you should buy all new o-rings, the correct bosch part, then R&R each injector o-ring using an acceptable lubricant (clean wheel bearing grease, vasoline, lithium grease) anything that won't attack the o-rings.

ALso check all the other vacuum lines and intake bellows while you're at it. You might have actually induced additional vacuum leaks while goofing around with the injectors.

Rich
FastFiver
Posts: 1716
Joined: Feb 12, 2006
Location: The murder mitten

Post by FastFiver »

Well, I did spray the injectors with wd-40 before installation, but I will do the check you suggested. I figured the injector o-rings were pristine, so I didn't replace them, although it looks like I might have to do that now.
FastFiver
Posts: 1716
Joined: Feb 12, 2006
Location: The murder mitten

Post by FastFiver »

Update:

While testing for vacuum leaks using the WD-40 method described above, I realized I could pinpoint the problem if I tested each injector. One at a time, I removed the electrical connectors for the injectors to see which one was the culprit. Each removal made the car run worse except injector #5. So, I will be swapping that one out for the spare I have. Update to follow!
FastFiver
Posts: 1716
Joined: Feb 12, 2006
Location: The murder mitten

Post by FastFiver »

Well, it looks like after the swap, the car ran equally badly. Not one to give up that easily, I decided to button her up and test the car with load on the engine. So I tightened all the connections and took her out for a spin, and voila! Smooth as silk. Now I can really feel the performance increase of adding a 3.73 LSD!
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