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Re: 1988 535is Ohio. 5/4/23 zender skirts and hood insulation
Posted: Nov 14, 2023 7:09 AM
by BDKawey
had a unique opportunity over the weekend to park inside the local brewery event space where cars and coffee is held. Season is winding down so this is probably it. I dont feel like cleaning it again to put it away
Untitled by
Aaron Wey, on Flickr
Untitled by
Aaron Wey, on Flickr
Untitled by
Aaron Wey, on Flickr
Untitled by
Aaron Wey, on Flickr
Untitled by
Aaron Wey, on Flickr
Untitled by
Aaron Wey, on Flickr
Re: 1988 535is Ohio. 5/4/23 zender skirts and hood insulation
Posted: Jun 08, 2024 8:27 AM
by jonnjojam
Love the wheels. Nice work!
Re: 1988 535is Ohio. 11/11/25 Turbo stuff has begun
Posted: Nov 11, 2025 8:47 AM
by BDKawey
if anyones been following my other build this shouldnt be a surprise. winter has begun and its time to start coming together with this powertrain. next up will be mounting the intercooler and confirming charge pipe fitment before it gets finish welded. the harness is partially mocked up from the rusty car but ill finish that in the red from this point on before I pin it. then the motor will come out for a gasket refresh and a clutch.
the build will likely just carry on on this thread from here forward. also i dont know why these pictures look so bad
Re: 1988 535is Ohio. 11/11/25 Turbo stuff has begun
Posted: Dec 19, 2025 1:53 PM
by BDKawey
Re: 1988 535is Ohio. 2/24/2026 motor runs, bay paint time
Posted: Feb 24, 2026 11:35 AM
by BDKawey
Re: 1988 535is Ohio. 2/24/2026 motor runs, bay paint time
Posted: Mar 30, 2026 8:29 PM
by BDKawey
Re: 1988 535is Ohio. 3/30/2026 bay painted, engine disassembly, vapor blast
Posted: Mar 31, 2026 1:19 AM
by austin8753
very nice job. keep up the good work.
A
Re: 1988 535is Ohio. 3/30/2026 bay painted, engine disassembly, vapor blast
Posted: Mar 31, 2026 9:45 AM
by BDKawey
austin8753 wrote: Mar 31, 2026 1:19 AM
very nice job. keep up the good work.
A
Thank you sir! Feels like we’re behind schedule for summer but whatever at this point. Just have to keep pushing and try to not rush things
88 535is Ohio. 8/8/26 engine build progress, body work
Posted: Aug 08, 2026 12:25 PM
by BDKawey
installed some
DEI heat shield in the trans tunnel and firewall
Brought the engine to work to blue print it, ended up ordering some 92.5mm 8.5:1 CP carrillo forge pistons and SP connecting rods.
while waiting for engine components to be manufactured I figured I had enough time to give the car a new wrap, this car had a not so great respray at some point and removing the wrap was a disaster. I knew it would be based on the few issues I had when I wrapped it 4 years ago. the car is getting blocked down to factory primer and then I'm doing body work and more primer before rewrapping. unfortunately with an engine build now, full paint job isn't in the budget right now
engine back from the machine shop, it went after pistons and rods came, bored and decked with the timing cover. currently waiting on .25mm undersized main bearings so the crank can go to the shop to be sized/polished and balanced. Big shout out to Mike Holtmeier for lending me his torque plate.
I designed a fixture that allows you to easily drill and tap a hole to intersect the rocker shaft to hold it in place when using ARP head studs. if you'd like to download and print one to use on your project you can find it
here.
shortly I will get the engine washed up and size my rings while i wait for bearings, working on getting my head built on my lunch breaks when I can.