Hey Ben,
Sorry for the late reply. I have some notes to discuss.
BenGerman wrote:Anri, have you checked any of the calculations that I provide in this thread or read a little deeper? From the beginning on I have been saying that the E28 M5 setup is too front heavy in breaking, with a distribution of 73.4% up front.
If you check my calculations, I'm trying to get away from exactly that front heavy distribution and move the bias further to the back.
From my experience (and other on here) the cars feel great with the 68% front, 32% back ratio of the E34 540i.
That's the distribution I'm aiming for. I don't need Mid Ohio to determine brake bias. AutoX or spirited road driving works great to find out if your car is nose heavy under hard braking. Distribution with E34 rears and E28 M5 fronts is 65/35% F/B. The tail gets significantly lighter at this brake distribution already.
I wouldn't change it any further towards the front than that for a car that gets driven on the street and under wet conditions.
Yes I checked your calculation as you say we are on the right pad but
I gave you a hint in my previous reply and I don't think you took it.
BenGerman wrote:I'm an engineer, I make decisions based on numbers.
I am not feeling the love of how you approach things as an Engineer and
a Test/Package.
You say that you are happy with 65/35 ratio and you would not go to
lower ratio. But but but I approach things little different, you should
push and test and find out where is the limit of were it will have reverse
affect is what I have done from my end. Engineering approach is always
test the limit/s and then you make a final choice based on a real first hand
test. E28/E24 do have Terrible Wheel Base !!!!! at 103.3" inches.....and
a lot of overhanging weight up the front, yes rear is light but not that bad
if you have the spare tire in place, a 528e do handle 100000000000% better
than the E28M5, they are a lot more nimble, because the M20 based
motor is about 90-100+pounds lighter than the S38.
Based on the fact that the E28E24-S38 nose is so heavy then 65/35 beeak
ratio has to further come down as I prefer, my cup of tea to start is 60/40
with the stock 225 tires. 245 wight tires I would push down for ~56/44
ratio so that way to take advantage from the rear wider tire and with the
combination of leaving the stock sway bar in the back then its a win win.
anyway the bad trailing arm does not like too much bar in back, stock is
fine. Front heavy bar rear soft a sweet street set up.
Brake Pads: I would consider this as perhaps #1 from your project. I have
tested million times, any after market pads Textar, Jurid name it NOT
sold via your BMW dealer will always squeak ! who is that E28M5 owner
or any who wants to have the pads to squeak, nobody but all come with
penalty those OEM pads are a lot softer and they do overheat much faster
do get a lot of dust...and are not aggressive to the rotor. Get any after
market pads which don't make dust but then you get squake and eats the
rotor quick.
BenGerman wrote:(60/40%). Would I want this brake distribution on a nose heavy E28 M5 on the street? Absolutely not!
See you don't like 60/40, but I do, because the advantages with the wider
rear tire is obvious. And always remember I noted to you and I don't think
you evaluate the benefits from 4 chanel ABS system we do have on E28/E24.
I take advantage from this nice option. E30s do have 3 channel and make
the rear braking heavy is tricky.
Another point you must consider that OEM type pads DO NOT have aggressive
Bite that said friction is Linear and that prevents from locking the wheel, and
with the pedal travel been linear do make the car to stop a lot more even and
for a specific given distant. When I installed 355 square set up on our E46M3
its nearly full weight car but track prepped Nick needed to adjust his braking
habits compare to stock system and that is for the better, because the light
pedal do stop the car quick, no need to push deep down.
BenGerman wrote:Keep in mind that we have an additional challenge in our vehicles with the Master cylinder.
Our MCs use a uniform piston size and therefore uniform brake line pressures front & back. E36, E46, E31 and many more use stepped Master cylinders, such as 25/20mm or 25/22mm Front/Back.
See your causing a problem with your choice of calipers which now you have to
work hard to avoid. The Boxter S calipers do have 40/36, rear is 30/28 and the pedal
feel is not lost because you are not increasing the piston size up the front having
those big calipers you are testing. My friend Ed on his E34M5 put back in the days
AMGW211 front calipers they looked eye candy but when you drive the car it feels
like the system has air in and you have to pump several times and make it not pleasant
to drive, removed the AMG calipers and put StopTech 345x32 from E39M5 which was
so much better. Stainless Steel lines are Must in any brake system upgrade yea.
BenGerman wrote:So to get this right, you are running a Boxster S front caliper in the rear, with a 330mm rotor and a high friction pad?
What caliper & pad are you currently using in the front with the 345mm rotor?
Have you ever calculated what your Brake Bias is?
Let's compare the numbers and see how far off I am from your solution. I'm an engineer, I make decisions based on numbers.
I'm 100% confident your solution works for your car on the track.
That's why I'm even more interested in some more details.
On my E24M6 track tool, my current set up is 332 front with 1-2mm rust ring
and 330 rear with no rust ring. So basically Square set.
(the 345mm E39M5 and 330mm rear is what I have installed on my customer's
E34M5)
So on the M6 my front calipers are F40 brembo and rear is the Front Boxter S
40/36 that said my pistons on the F40 are as well 44/38 but they are spread apart
from each other so that way will accept the longer pad.
So in another words you can say my set up is nearly square, stock E24 bias with brand
new E32 master cyl. My brakes are very hard and the pedal is hi meaning that it
start to grab from very early no pedal sink at all. But also I have converted my
system to vacuum booster, so the pedal consistent softness from the hydro system
is gone.
How is this system behave ? you go 100mph and then slam the brakes ABS starts
to trigger, but it is weird feeling...instead of the seat belt nearly braking your
chest ribs the entire car stops with less nose dive and rear holds without lift.
My point is that the ABS prevents the wheel from locking and the rear stops
the body a lot more evenly and you feel the car does not have the conventional
feeling of front heavy nose, (pads are race)
With the standard bias system the E28/E24 will always be heavier on the brakes
on the front even with square set, but we are tricking the system as you say with
pad size and also rotor size. Best is to install an adjustable bias but no E28M5 owner
will ever install...even myself the way I have dialed my braking system I have
absolute no complain and very happy, just need to increase cooling and rotor
size and make them 2 piece but that is not important at all on our discussion,
meaning 355 square will be a lot better and also save weight from my current
set up.
BenGerman wrote:An owner that is going to upgrade to a performance brake system is for sure going to notice an increased unsprung weight.
I would rather mount lighter wheels than a big brake kit on my cars. Because it's clearly noticeable. We can argue about that all day. My opinion.
Engineers are very stubborn people I do know few which we always have
friendly debates for set up, and it's the package, Ben. Never ever look individual components
as you do in this case. I feel how heavy and biased you are on the unsprung weight.....
but but but its an individual component.
I am with you nothing wrong with having the unsprung weight as low as possible, again
I will show you one day what am I doing with my from suspension so I can remove the
Unsprung weight by at least 5 pounds.....per side but for now this will remain in pocket.
But it's package as I approach things, so let's put the scenario with your set up we put your
M5 on OEM 16" square with 225 the package tire and wheel is say 30pounds total. I put on the
car #2 E28M5 square 245 40 17 mounted on 9J wheels. The entire package wheel + tire is say
35pounds I am adding 5pounds more per corner so now we have 20 pounds added to the
suspension, yes you feel it for sure.
To make the comparison very equal we must put both models on absolute the same tire
compound and tire model.
We take both cars to the track or local twisty canyon road. I do promise you that you
your set up after the 3rd corner you will understeer and go straight off the road because
225 tire does not have enough grip to the handle very bad E28/E24 chassis design terrible
weight distribution and terrible short wheel base simply "Hammer" and also the 225 will
overheat in no time, the wider tire will handle the load much better and will give the
driver a lot more grip and confidence to turn eventually will lead to overheat as well but
much much much later down the road.
Also consider another fact, brakes which does not get hot up the front do not add additional
heat to the wheel and tire, more bias up the front aka 60/40 do add more heat to the
rotor for sure. On all E28/E24 the front tires overheat in not time and rear don't get nearly
as hot as the front because the front heavy nose.
So you can argue all day that the unsprung is what you prefer but there is no free lunch...Ben.
car #2 will be on the other side of the canyon because the level of grip will over right your
neglected unsprung weight.....
If you still/will want to argue ? Please call my friend Miki with his E36 2.8 fully tracked prepped
car at 2580pounds. From the longest time we had the same exact argument...He is so stubborn
on the unsprung weight....but in his case is even worst because it's not only that but also Rotating
mass...his car is 750-800pounds lighter than E28M5 as a gross cub weight (no driver)
His "Light weigh" set up was 8J wheels with 235 40 17 Kosei wheel stupid light....
Fast forward, to test the argument what test we did is we borrow Apex Wheels 9.5J and
mounded 255 40 17 so that way the tire has little stretch so that way the benefit is on
its near max potential. We put exact the same tire compound so to make the comparison
fair.
Yes the combo feels little bit heavier when you drive even on the straight. Back on the
track ButtonWillow, put the APP we have so to make the Telemetry data. After the track day we
sat uploaded the data overlapped it with the 245 40 17 from the previous times at Buttonwillow
and the current track. Keep in mind that we are increasing the size on MIki's E36 by 1
size up. In your case from 225 up to 245 is 2 sizes up but not only that, the 225 are
not optimum for OEM 7.5J tire side wall is waaaaay too tall for fast road spirited driving.
After the Telemetry data proved that the level grip thru the corner was obvious and the gains
to be had did increase not only the corner speed but affects the straight line speed because
of increased momentum. As of bonus the tires did hold the heat better than and maintained
more laps. After we did the test Miki said oh well lets order a brand new set via my Apex
account and the argument just ended in a favor of added unsprung weight and the rotating
mass....My point being to you is that you need to look always things as a Package.10 track+
days passed in several different tracks and kept improving, I never ever heard him talking
about unsprung weight of nearly 5 pounds per corner...he just talks about the lap times.
Sort of how S54 vanos system weights about ~3 pounds on the Valve Train. This weight is
absolute brutal number to have in the valve train. block the Vanos system on the S54 and
you will hate everything about that engine.....exact the same example. You remove 3 pounds
from the valve train at 8000rpm but the massive losses from the engine not having the
variable cam timing is so much more that 3 pounds less do have a very very negative on
the Package and make things for the worst and you will never ever feel the missing 3
pounds from the valve train rotating mass, what you will feel is Mini Van Toyota with
family will blow your S54 powered..
Never ever compare E36 nor E46 with 225 tires up the front....E28M5 in its form will
never ever be E36 nor E46.
My personal cup of tea for E28M5 is 9"Jx17" square set (BBS RS is what I like) with
245 40 17 tires square set up. 225 vs 240 tires from say Michelin is 2 pounds difference.
I don't have OEM 16" wheel to measure but my info shows that the weight is 18.9pounds (?)
My BBS 16 (Center) RS converted to 17" lips and barrels on 9J weight 19.3pounds. So
the tire combo with and a wheel is about ~3+/- pounds, this is so neglected for the
obvious grip gain offered from the wider tire.
BenGerman wrote:The only way we can modify the distribution is piston surface area, rotor diameter and friction coefficient
Very correct because we don't have adjustable bias regulator and this is not an
option for road going Classic Sunday funday E28M5 owner, easy on the wallet as well.
Please understand I am not trying to argue nor picking up on you in absolute any way.
We have Tech discussion rather than forum fight. I have been dealing with these older
BMWs for ages now and I love them but I don't love how they handle...and we can do
so much to improve them up just to certain extend and accept for what they are.
On my track E24M6 I have cut the firewall and moved the engine back inside
about 15" inches but now that I am moving to steering rack and also all aluminum
suspension this will require me to move the motor even more so all together will be
about 25" inches. Also I am extending my wheelbase from already extended 105.5 to~108"
inches....so that way my S38 cyl #1 will be placed 100% behind the front axle, I have
done all that bloody work to Fix the E24/E28 bad balance...my E24M6 does not drive
like any E28/E24 becauseI have changed the DNA of the E24.
My heart is divided on 2 I am a Mercedes fanatic as well and I am not kidding you my
W115 240D Mercedes do handle much better and the car is a lot more Nimble when driven
with anger thru the corner because it has 108.3" Inches wheel base and even with the M110
R6 they handle much better than the E28M5. Put a tape as I have done and run the tape
from the wheel bearing across the engine and you will see that the the engine is 3 cyl up
the front and 3 back. On E28M5 S38 run a tape and you will find that the ~4.5 Cyl are
overhanging.
Cut a bracket and put 330 mm in the back from E46M3. For the test get 17 Inches wheels
and put 245 40 17 on 9J in the back try this set up see how you are gong to like it.
I do like the 40/36 front Boxter S mounted in the back.
I see you working on a 3D/Cad ? I would like to get and estimate of something I need
to be done on file. Thanks for your PM I will sent you an email very shortly.
Regards,
Anri