External links now open in a new browser tab - turn this off in your UCP - Read more here.

Dieselboost's 524Compound Biturbodiesel

Post your photos and videos here!
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Engine timing for dumb people...

First check that your crank is on position O/T
Image

next check that your cam is on this position...
use that square on cam to line it
Image

Then try put your injection pump lock pin to place
Image

Injection pump can be 180degrees wrong.. so if car does not start you can try to turn it...

and remember remove lock pin before you start :laugh:
Das_Prachtstrasse
Posts: 5616
Joined: Sep 10, 2006 7:06 AM
Location: Melbourne, Doooown Under

Post by Das_Prachtstrasse »

Have you considered upgrading to an MLS? Do they make em for the TD's?


I love ghetto 'let's not take ourselves too seriously' style mechanics, that's the most fun. Great projects!
shagrath
Posts: 14980
Joined: Jun 15, 2009 12:21 PM
Location: pLace

Post by shagrath »

Das_Prachtstraße wrote:Have you considered upgrading to an MLS? Do they make em for the TD's?


I love ghetto 'let's not take ourselves too seriously' style mechanics, that's the most fun. Great projects!
Me too. As I am one. When I don't have time working against me on avehicle I need immediately the last two days making the frankenshaft and installing front bilsgeins in my boys car Was good fun.
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Das_Prachtstraße wrote:Have you considered upgrading to an MLS? Do they make em for the TD's?
yes... and my friend has mls in hes 524td...
no problems with 2.6bar boost and with very high performance ip

but these are quite hard to get for m21 engine...
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Now i have mls gasket... so no more exploding gaskets...
Image
vexu524tdic
Posts: 25
Joined: Aug 21, 2011 9:11 AM
Location: Finland

Post by vexu524tdic »

Hope this solves your problem, as it did mine's.

Did you get any video or pics of my 524td on track day?
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

vexu524tdic wrote:Hope this solves your problem, as it did mine's.

Did you get any video or pics of my 524td on track day?
only few good pics and those are from that e30 m3 turbo racecar...

i will upload some videos soon... but only that m3

it is shame that i dont have pics of your 524...
but maybe next time... maybe dynodays or that 1/4mile event which i told you...

but nice to see you in here... welcome :D
1st 5er
Posts: 21881
Joined: Jun 13, 2008 12:15 AM
Location: Cypress
Contact:

Post by 1st 5er »

vexu524tdic wrote:Hope this solves your problem, as it did mine's.

Did you get any video or pics of my 524td on track day?
Welcome New Member, new member's car pics, in your own thread of course, are mandatory, read the FAQs. ;)
Neel
Posts: 243
Joined: Apr 17, 2009 11:21 PM
Location: South western Colorado and NY

Post by Neel »

Fuel wrote:I demand a video of blowing some smoke ;)
I second :)
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Neel wrote:
Fuel wrote:I demand a video of blowing some smoke ;)
I second :)
Maybe tomorrow... when i get my engine running with new parts
Five two eight eye
Posts: 426
Joined: Nov 07, 2009 3:20 AM
Location: Narrandera, N.S.W Australia

Post by Five two eight eye »

Sweet :cool: :haul: :haul: :haul: :haul:
Brad D.
Beamter
Beamter
Posts: 10735
Joined: Feb 12, 2006 12:00 PM
Location: San Antonio, TX
Contact:

Post by Brad D. »

Awesome!
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Crap!....

little problems with head bolts... but operation will be continued
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

New m51 bolt compared to m21 bolt
Image
Das_Prachtstrasse
Posts: 5616
Joined: Sep 10, 2006 7:06 AM
Location: Melbourne, Doooown Under

Post by Das_Prachtstrasse »

DieselBoost wrote:Now i have mls gasket... so no more exploding gaskets...
Image
:up:
CoyoteStarfish
Posts: 1016
Joined: Nov 14, 2008 6:06 PM
Location: Miami, FL

Post by CoyoteStarfish »

I'm going to need one of these MLS gaskets. And a set of M51 head bolts. Mmmm... Can't wait!
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Im starting to make new exhaust manifold for my engine....

i sold my older one to my friend...

this manifold will be copy of Herlevi's Valtra pulling tractor exhaust manifold
Like in this http://irc-galleria.net/user/Laskeuma/picture/102080331

Image
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Collector welded for cylinders 1 & 2
Image
New turbine chamber for my turbo, bit larger than old one
Old was a/r 0.63 single inlet, this new is a/r 0.84 dual inlet
Image
Image
Me and my little turbo, now you can realize how large is turbo for 2.4litre diesel engine which have power goal of 350hp
and this turbo actually spools in about 2000rpm
Image
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Project continues with new exhaust manifold, finally i got welding machine to adjustments...
Image

It will be something like this...
Image
i will make two collectors more for 1&2+3 and 6&5+4
and i will lift turbo a bit
CoyoteStarfish
Posts: 1016
Joined: Nov 14, 2008 6:06 PM
Location: Miami, FL

Post by CoyoteStarfish »

Looks like an angry octopus with only 6 arms...


Love it.
1st 5er
Posts: 21881
Joined: Jun 13, 2008 12:15 AM
Location: Cypress
Contact:

Post by 1st 5er »

Handsome devil, if you ask me. (yes homo)
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Few quite old pics... but i like these...
Image
Image
you can see how opel ascona c irmscher rear wing fits to e28
little fixing in future and it is perfect
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Project goes on....
few part where quite tricky to get on right place...
i did little mishap with measurements... so manifold is little bit too far from the engine... but i tried it to the car... and it fits...

i can still make final collectors turned little bit to the engine...
this way turbo will be in correct place...
Image
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

little progress with my manifold
Image
Image
Aamir_bt
Posts: 26
Joined: Mar 16, 2009 11:15 PM
Location: Raleigh, NC

Post by Aamir_bt »

this project is awesome! i was just thinking the other day if anybody was actually doing any kind of E28 diesel build, and that it would be kickass if someone was.

will be checking in for updates.
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

we have one quite angry one...
http://youtu.be/PWAt_Lhe8lc
shagrath
Posts: 14980
Joined: Jun 15, 2009 12:21 PM
Location: pLace

Post by shagrath »

Tasty!
1st 5er
Posts: 21881
Joined: Jun 13, 2008 12:15 AM
Location: Cypress
Contact:

Post by 1st 5er »

DieselBoost wrote:we have one quite angry one...
http://youtu.be/PWAt_Lhe8lc
That is pretty bad.
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Ok... moving on with my project...

im working with my exhaust manifold and with little bit better finishing quality...

I tested these 1-2 pipes with paint... it looks quite good

Image
DieselBoost
Posts: 697
Joined: Sep 27, 2008 8:39 AM
Location: Finland
Contact:

Post by DieselBoost »

Almost ready... 1-2-3 welded up with collector...

only 1 collector and turbo flange + waste gate lines and it is ready!
Image
Post Reply